Engineering Excellence, From Simulation to Site.
    ISO/IEC 17025 CertifiedIEC + ANSI/IEEE

    Engineering Excellence, From Simulation to Site.

    Ten precision manufacturing stages. One accredited testing lab. Complete traceability — from raw material to energization.

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    Design Process

    Engineered Before It's Built

    Every transformer is digitally modeled, simulated, and optimized before a single lamination is cut. CAD, FEA, thermal, and impulse analysis ensure first-time-right manufacturing.

    Finite Element Analysis

    3D electromagnetic and structural simulation to optimize core and winding geometry before manufacturing.

    Thermal Modeling

    CFD-based thermal analysis for hotspot prediction under all loading conditions, including 50°C+ ambient.

    Impulse Simulation

    Lightning and switching impulse voltage distribution analysis across all winding sections.

    Loss Evaluation

    Guaranteed no-load and load losses optimized to meet utility loss-evaluation criteria at tender stage.

    Manufacturing Process

    Where Precision Meets Power.

    Engineers at CAD/FEA workstation designing a power transformer
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    ElectricalMechanicalThermalGTP

    Design

    Electrical, mechanical, thermal, and insulation design; GTP & drawings.

    Testing Laboratory

    ISO/IEC 17025:2017 Accredited

    Our in-house laboratory in Dubai performs routine, type, and special tests — including -witnessed short-circuit testing. Battle-tested in 50°C+ ambient since 1987.

    ETS testing laboratory with high-voltage equipment
    1987
    Testing since
    50°C+
    Ambient rated
    38+
    Years field data
    Zero
    Field failures

    Routine Tests

    • Ratio & polarity
    • Winding resistance
    • Impedance voltage
    • No-load loss & current
    • Insulation resistance
    • Applied voltage test
    • Induced voltage test

    Type Tests

    • Temperature rise
    • Lightning impulse (BIL)
    • Switching impulse (SIL)
    • Sound level measurement
    • Short-circuit withstand

    Special Tests

    • Partial discharge
    • Frequency response (FRA)
    • Harmonic loss evaluation
    • Dissolved gas analysis
    • Seismic qualification
    Insulation Fluids & Sustainability

    Choosing the Right Dielectric for the Application

    Insulating fluid choice drives fire safety, environmental footprint and life-cycle cost. ETS supplies transformers across the full modern range of dielectrics, each matched to the application and certified to the relevant IEC standard.

    Mineral Oil

    IEC 60296

    General DNO / utility

    Proven, cost-effective, widely available.

    Natural Ester (Midel 1204)

    IEC 62770

    BESS / renewable / urban

    Fire safety, readily biodegradable, extended overload capability.

    Synthetic Ester (Midel 7131)

    IEC 61099

    Data centers / sensitive sites

    High fire point (K-class), biodegradable, low pour point for cold climates.

    Dry-Type Cast Resin

    IEC 60076-11

    Indoor / data center / EV

    No fluid risk, IP-protected enclosures, low maintenance.

    Quality & Traceability

    Full Lifecycle Traceability

    From incoming material inspection to final test reports and beyond — every component, every test, every decision is documented and traceable.

    Material Review Board

    Every incoming material is inspected and approved by MRB before entering production. Full traceability from supplier to final test report.

    In-Process Inspection

    Stage-gate quality checks at each manufacturing phase. Non-conformances are logged, resolved, and documented.

    Final Documentation

    Complete documentation package: type test reports, routine test results, material certificates, and commissioning guides.

    Lifecycle Traceability

    Every transformer has a unique serial number linked to its full manufacturing and test history — accessible for the entire asset life.

    Ready to Discuss Your Technical Requirements?

    Our engineering team is available for design reviews, specification support, and custom solutions.

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